Integrated Printing Process

Integrated Printing Process

Save Costs. Avoid Mistakes. Improve Quality

SYL handles the entire production process internally - without subcontracting with third parties - from the design and layout to the final delivery. Thanks to the latest technology in all pre-press areas, CTP, printing, bookbinding, stamping, die-cutting and finishing, you can rely on an absolute guarantee - as you will see - that your product is made in just one company. Obviously, this saves costs, avoids errors, and makes for the highest quality. But to verify this for yourself, call us. A website, you know, it’s just a website..

Our facilities

SYL’s facilities cover 5,000 square meters in a modern and functional building, employing the latest Graphic Arts technology. We are only ten minutes from the airport and fifteen minutes from downtown Barcelona.

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Equipment list

Printing

OUR PRESSES

1 KBA Rapida 106 75 x 106 cm. (29.5”x 41.7”): 10 color press (can also perfect 5/5)
1 KBA 120 x 160 cm. (47” x 63”): 5 color press,
1 KBA 100 x 140 cm. (39” x 55”): 5 color press
3 HEIDELBERG Speedmaster 72 x 102 cm (28” x 40”) 5 color press
1 HEIDELBERG Speedmaster 72 x 102 cm (28” x 40”) 2 color press  (can also perfect 1/1)
1 HEIDELBERG Speedmaster 52 x 74 cm (20” x 29”) 5 color press
1 GTO 34 x 52 cm. (13” x 20”): 1 color press

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Pre-press

Workflow Fuji Luxel T-9500 CTP – NS, Heidelberg Image Control with CIP3, 4 latest generation Apple Macintosh + 1 PC Windows 7, 2 Epson Colour Plotter 10600 and HP 7100 for digital proofs, 1 Digital Press Xerox 700 (maximum size of 48,8 x 33 cm).

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Cutting and Folding

Guillotines
2 POLAR 135
1 SCHNEIDER SENATOR 115

Folding
1 STAHL 35 folding machine
2 STAHL 78 folding machine
1 PETRATTO Cordoba folding machine

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Binding

1 Kolbus for hardcover binding.
1 Wolenberg GOLF 6001 with 12 stations for both perfect binding or sewn, and hardcover binding.
1  Muller with 5 stations for saddle-stitching, with trilateral guillotine
1 Aster for thread sewing
1 Muller Martini Inventa for thread sewing

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Finishing

3 SAROGLIA 54 x 72 cm. (21” x 28”) for foil stamping and embossing
1 CAHUE 120 x 160 cm (47” x 63”) for foil stamping and embossing. Maximum foiling/embossing area: 79 x 98 cm. (31”x 38”)
1 HEIDELBERG 56 x 82 cm (22” x 32”) for foil stamping and embossing
1 Kolbus for embossing for hardcover binding

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Cutting and Auxiliary Equipment

Cutting:
3 HEIDELBERG 54 x 74cm (21” x 29”)

Auxiliary machinery for bookbinding and finishing: :
1 Collator for sheets with 15 stations
2 Shrink wrapping machines
1 Wire-O machine
Other machines: blunt edges, eyelets, round hole punching …
1 spot gluing machine
1 WOLENBERG for glue application for end sheets

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